Company Profile

 

Jiangsu Beier Machinery is an integrated equipment supplier that accelerates plastic extrusion to recycling technology towards green recycling. As a company who is committed to sustainability, Jiangsu Beier Machinery integrates the three business units of plastic extrusion, compounding, and recycling systems to provide the global market with a substantial solution that balances the quality of life with the sustainability of the earth.

 

Why Choose Us

Our Factory
As a company who is committed to sustainability, jiangsu beier machinery integrates the three business units of plastic extrusion, compounding, and recycling systems to provide the global market with a substantial solution that balances the quality of life with the sustainability of the earth.

 

Our Service
Our mission is to provide leading solutions to our customers with our sincere attitude, both in terms of performance and energy efficiency. Our vision is achieve the goal of top global plastic machinery system manufacturer. We aspire the best combination of theoretical research, practical applications and mass production, in order to explore a sustainable development path toward success.

 

Our Product And Application
Pe pipe extrusion machine is now in widespread use in many industries particularly industrial piping systems, including underground gas and water pipelines, where it is the dominant material.Pet bottle washing line,pp/pe hard material washing line,pp/pe soft material washing line,agriculture film washing line.

 

Our Team
Thanks to the best technical team, it's possible to address most technical concerns with a quick phone call to our friendly service team. You can trust beier's excellent support team's comprehensive understanding of your specific machine's hydraulics, mechanics and software specifications.

 

 
Plastic Pelletizing Line Solution

 

Plastic Film Pelletizer Machine

 

What is Plastic Film Pelletizer Machine?

A plastic film pelletizer machine is a piece of equipment used to convert plastic waste into small, uniform pellets that can be used in the manufacturing of new plastic products. The machine is designed to process plastic waste by cutting it into small pieces, which are then melted and formed into the desired shape and size. Once the plastic has been melted and formed, it is solidified and cut into small pellets for use in the production of new products. Pelletizing machines are commonly used in the plastic recycling industry to help reduce waste and improve sustainability, as well as lower production costs and improve efficiency for manufacturers.

 

Advantages of Plastic Film Pelletizer Machine

Reduced Waste. The reduction in waste is one of the main advantages of employing a plastic film pelletizer machine. The device enables businesses to turn used plastic film waste into pellets that can be used again rather than thrown it away. This saves on disposal costs while also reducing the amount of waste transported to landfills.

 

More Effectiveness. Efficiency in the production process is also increased by using a pp pe film pelletizer machine. Plastic pellet producers can save time and money by minimizing the demand for fresh raw materials by turning plastic waste into useful pellets. As a result, productivity rises and the production process becomes more efficient.

 

Enhanced Sustainability. It is crucial for firms to implement sustainable practices as people become more ecologically aware. By lowering waste and conserving resources, using a pp pelletizer machine promotes sustainability. This not only helps the environment but also boosts a business’s standing among customers.

 

Working Principle of Plastic Film Pelletizer Machine
 

The plastic film pelletizer machine of the plastic granulator is an extruder system, which is composed of a transmission system, a heating and cooling system, and an extrusion system.

The transmission system

The function of the transmission system is to drive the screw. The torque and speed required for the screw supply during the extrusion process are generally composed of a motor, a reducer and a bearing.

Heating and cooling device

The necessary conditions to ensure that the pelletizer can perform during plastic extrusion are heating and cooling. The control system of the plastic granulator includes a heating system, a cooling system, and a process parameter measurement system, which are mainly composed of electrical appliances, meters and actuators.

The main function of the device is to control and adjust the drag motor of the main and auxiliary machines, output the speed and power in accordance with the process requirements, and make the main and auxiliary machines work in coordination; detect and adjust the temperature, pressure and flow of the plastic in the extruder ; to achieve the control or automatic control of the entire unit.

The extrusion system

The extrusion system includes a screw, a barrel, a hopper, a head, and a mold. The plastic is plasticized into a uniform melt through the extrusion system, and a continuous extrusion die is formed under the pressure in the process.

 

How to Choose Plastic Film Pelletizer Machine

Understanding the selection process of plastic film pelletizing machines is the first step: To know the plastic material types you intend to recycle, calculate the output requirement, select the machine requirement including cutting and feeding types, and then select the options to the equipment.

 

The following is the list showing 6 factors to consider when selecting plastic film pelletizing machines.

 

Compact Design
It can definitely save some space and also fit right next to your production lines, such as film or bag-making machines.

 

Easy Installation
This install option is intended to help you recycle films or bags in no time, without any additional configuration.

 

Effective Cost
Compared with recycling pelletizing machines of the same size, the costs of machines from asia are much more competitive.

Energy saving

Using less energy via energy efficiency technology is a simple way to reduce energy consumption and save production costs.

Durability key components

Extruder screws and barrels are the key components for plastic film pelletizing machines. High-quality and perfect match screws and barrels are needed to be guaranteed and the best fit for recycling pelletizers.

Fast after-service

Inventory of spare parts is the last but the most important consideration that you have to pay extra attention. Some machine manufacturers do not manage spare parts, so it takes a few months if you need maintenance. Therefore, having a manufacturer with better spares management will help you get a quick repair and reduce downtime.

 

Eight Precautions Before and After the Use of Plastic Film Pelletizer Machine

 

Adjust the proper distance between the granulator and the screen of the plastic film pelletizer machine. Generally, the closer the better, the better the normal operation will not touch the granule.

 

Let the plastic film pelletizer machine run normally for a few minutes, is it working properly? Start slowly feeding, note: There should be no hard materials in the added materials, especially hard materials. Adjust the appropriate speed according to the viscosity of the material. If the viscosity is high, turn the speed down, try not to shake the sieve in the process.

 

If the mesh does not discharge during work, the mesh of the screen may have been blocked. Remove the screen and clean it. If it is not working after a certain period of time, wait for the next work. The screen is cleaned before it can work, so that the powder is not blocked in the mesh, so it is easy to squeeze the screen.

 

Air-cooling and water-cooling are turned on according to the material characteristics. If it is sensitive to heat, the component will be slightly larger, and the heat-insensitive opening will not open.

 

The plastic film pelletizer machine should be completely maintained for 3 months, and the oil of the reducer should be replaced and replaced with new mechanical oil.

 

After each work, thoroughly clean the plastic film pelletizer machine granules and granules, and dry them with a dry cloth.

 

When the plastic film pelletizer machine is working or cleaning, the material cannot be dropped into the inverter panel, which makes it easy to damage the inverter panel. Slow speed regulation when speed regulation.

 

 

What is Under-water Pelletizing Machine?

Under-water Pelletizing Machine are a type of pelletizing equipment that utilize an underwater cutting system to produce high-quality pellets. The process involves forcing molten or semi-molten plastic through a die plate into a water chamber, where it is cooled and cut into uniform pellets.The underwater pelletizing process offers several advantages over other pelletizing methods. For example, it allows for the production of pellets with a uniform size and shape, which is important for achieving consistent product quality. Additionally, the process can be used to produce pellets from a wide range of materials, including those that are difficult to pelletize using other methods.

Under-water Pelletizing Machine

 

Components of Under-water Pelletizing Machine
 
Pelletizer

Pelletizer is the core part of underwater cutting, including main components such as motor, transmission box, pelletizing device, etc. There are two kinds of devices for pelletizing: Manual and pneumatic. The motor is siemens motor, spring damping device, and the mobile platform can move back and forth on the track, which is convenient for operation and maintenance.

Die Head

Special wear-resistant alloy materials, advanced manufacturing technology, electromagnetic induction heating and anti-wear technology can better ensure the economy of customers in excellent processing.

Screen

The process is realized through plc, and the touch screen displays the operation interface, which is simple and convenient to operate. The application of program control technology reduces the process intensity in the production process.

Electrical Part

Electromagnetic induction heating ring, through electromagnetic induction balanced heating, changes the traditional heating method of heating rod, so that the cut particles are more smooth and beautiful.

Cyclone Knife

Special knife design, knife adjustment is convenient and quick.

 

How To Control Pellet Moisture With Underwater Pelletizer?

 

The impact of the cutting blade cutting blade in the application process will occur wear, when the blade wear to a certain extent, cutting pellets will take some burrs, these burrs adsorbed water in the subsequent drying process is difficult to remove, resulting in high water content.

 

The influence of the filter when the material comes out from the mold, the instant pressure release swells up, and the water is easily wrapped in the material and vaporized to form a hole, and the water contained in the material cannot be discharged through subsequent drying. 3. The mold pressure is too small too small mold pressure makes the material extruded from the mold less dense, and the water infiltrates into the granule during the granule transfer process, and the infiltrated water is difficult to be taken out in the dewatering process.

 

Mismatch of dewatering machine / spin dryer the mismatched dewatering machine will easily cause the dewatering distance to be too short and the pellet climbing distance to be shortened during the dewatering process, so that the water cannot be removed smoothly.

 

Low water tank temperature as we all know, the efficiency of hot water dewatering is relatively higher than that of cold water, and even if we use the cold strand cutting method, the most effective way to dewater is to blow hot air. That is why the water content of the pellets is high when the machine is just turned on, because when the machine is turned on, the water in the tank enters the circulation system is too low, the temperature has to be reduced, and then the heat brought out from the pelletizer by the pellets to raise the temperature.

 

Will someone say: You can first raise the temperature of the water tank, so that the problem will be solved. To be honest, the water tank is slow to heat up, and even slower to cool down, I have tried, our pelletizer water tank to reduce the temperature of 1 ℃ takes about 7 minutes or so. Of course, by feeding cold water into the tank to cool down fast, but sometimes it is impossible to feed cold water. The tank water temperature is too low not only affects the dewatering efficiency in the dewatering machine, and because the water temperature is too low, it will affect the mold temperature, which brings the result that the head pressure is too high.

 

Water tank temperature is too high the water tank temperature too low is not good, then the water tank temperature high is good? Real practice has proved that the water tank temperature too high is not good, too high-water tank temperature let the particle cooling speed lower, easy to form craters on the surface of the pellets, at the same time, too high water temperature will bring the expansion of the pellets, with the gradual cooling of the pellet contraction, the water remains in the material.

 

The water in the tank is not enough too little water tank water, easy to lead to slow down the water circulation process, pellets in the water soaking time is extended, inevitably have water infiltration, resulting in high water content of granules.

 

Unstable feeding the unstable feeding will easily cause the difference of cutting sizes in big range, and the big size difference will cause the big pellets to have more water on the surface.

 

 

Maintaining High Throughput Rates with Underwater Pelletizing Systems
 

Underwater pelletizing systems are renowned for their ability to deliver high throughput rates, a feature that is essential for industries requiring large-scale production. However, to maintain these high throughput rates, several factors need to be considered.

System Calibration: Regular calibration of the pelletizer and ancillary equipment is crucial. This ensures that the machinery operates within its optimal parameters, preventing slowdowns and breakdowns that could otherwise hamper productivity.

 

Pellet Quality Monitoring: Constant monitoring of pellet quality enables early detection of issues, allowing for immediate rectification before they can significantly impact the throughput rate. Quality parameters to be monitored include pellet size, shape, and uniformity.

 

Routine Maintenance: Regular maintenance of the overall system, including the water system, cutter, and centrifugal dryer, ensures their efficient functioning. It also reduces the risk of sudden machinery failures which could halt production.

 

Operator Training: Lastly, the role of the operator cannot be underrated. Adequate training should be provided to operators to make them proficient in handling the machinery, troubleshooting minor issues, and ensuring the system runs at its peak performance.

 

In summary, maintaining high throughput rates with underwater pelletizing systems requires a comprehensive approach that includes regular system calibration, pellet quality monitoring, routine maintenance, and competent operation. By diligently attending to these aspects, industries can ensure consistent high-volume production, thereby maximizing their return on investment in underwater pelletizing technology.

 

Future Development and Trends in Underwater Pelletizing Technology

 

 

Utilizing Plc For Enhanced Control And Automation In Underwater Pelletizers
In recent years, programmable logic controllers (plcs) have emerged as a pivotal tool in enhancing control and automation in underwater pelletizers. Plcs provide precise control over various process parameters such as polymer feed rate, water flow rate, and temperature settings, thereby ensuring consistency and quality in pellet production. Furthermore, plcs offer the capability of real-time monitoring and automatic adjustments, which significantly reduces manual intervention and the potential for human error. By integrating plcs with human machine interfaces (hmis), operators can easily interact with the pelletizing system, performing tasks like starting or stopping the process, adjusting parameters, or troubleshooting issues. This degree of control and automation not only improves the efficiency of the underwater pelletizing process but also aligns it with modern industry 4.0 standards, paving the way for a future where pelletizing operations are more streamlined, intelligent, and autonomous.

 

Innovations In Water Ring Pelletizers For Improved Efficiency
Further advancements in underwater pelletizing technology are being seen in the development of innovative water ring pelletizers. These new models are designed with an emphasis on enhanced performance, reliability, and efficiency. One such innovation is the incorporation of adjustable knives that allow for precise control over pellet size and uniformity. This not only improves the quality of the pellets produced but also reduces waste and increases operational efficiency. Additionally, modern water ring pelletizers are being equipped with advanced die plates featuring unique geometrical designs. These designs facilitate a more even flow of the polymer melt, ensuring a consistent production rate and further enhancing the quality of the pellets. With these innovations, water ring pelletizers are becoming more versatile and efficient, meeting the varying needs of different industries and contributing to the evolution of the underwater pelletizing process.

 

The Role Of Hot Melt In Advanced Underwater Pelletizing Techniques
Hot melt adhesives play a significant role in advanced underwater pelletizing techniques by serving as the primary material that is transformed into pellets. The hot melt, usually a thermoplastic resin, is heated until it reaches a molten state. This molten material is then forced through a die plate with numerous small holes, emerging as thin strands. These strands are immediately quenched in a water bath, solidifying the molten hot melt into cylindrical shapes, which are then cut into uniform pellets by a rotating knife system. The efficient cooling of hot melt in the water bath ensures the rapid solidification and shape retention of the pellets, contributing to their quality, uniformity, and structural integrity.

Moreover, advanced techniques now allow for the fine-tuning of the hot melt’s temperature, viscosity, and flow rate, enabling the production of pellets with specific characteristics to meet a variety of applications. This level of control over the hot melt parameters, coupled with the enhanced capabilities of modern underwater pelletizing systems, allows for a more efficient and high-quality pellet production process. Thus, the dynamic role of hot melt in these advanced techniques is central to the evolution and effectiveness of underwater pelletizing.

 

 
Our Factory

 

Jiangsu Beier Machinery is an integrated equipment supplier that accelerates plastic extrusion to recycling technology towards green recycling. As a company who is committed to sustainability, Jiangsu Beier Machinery integrates the three business units of plastic extrusion, compounding, and recycling systems to provide the global market with a substantial solution that balances the quality of life with the sustainability of the earth.

productcate-1-1
productcate-900-495
productcate-1-1

 

 
Certifications

 

productcate-1-1

 

 
FAQ
 

Q: What is an underwater pelletizing system?

A: The underwater pelletizing system consits of a polymer diverter valve, a pelletizing unit, a water treatment and drying system and an electrical control system. When started, the melt flow is directed downwards by the polymer diverter valve.

Q: What is the difference between strand pelletizer and underwater pelletizer?

A: Whereas strand pelletizers produce cylindrical pellets with sharp edges, the granules produced in underwater pelletizing have a spherical or lenticular, rounded shape, resulting in better bulk characteristics.

Q: What is the use of plastic pelletizer machine?

A: The machine is designed to process plastic waste by cutting it into small pieces, which are then melted and formed into the desired shape and size. Once the plastic has been melted and formed, it is solidified and cut into small pellets for use in the production of new products.

Q: How are plastic pellets made step by step?

A: The waste plastic is crushed by a crusher and sent to the feeder by an automatic hoist and then feeder feeds the material into the plastic pellets making machine. After entering the plastic pellet mill, the material is mixed and re-plasticized under the action of compression and external heating of the screw.

Q: How does a pelletizer work?

A: In centrifugal pelletizers the melt is fed into a rotating die chamber at atmospheric pressure. The pressure to extrude the polymer through the die holes is generated by the centrifugal force within the die rather than by an extruder or gear pump. The emerging strands are cut by a single stationary knife.

Q: What is the process of pelletizing underwater?

A: The pelletizing process takes place in a closed water system and the pellets cut by the rotating blades are transported from the cutting chamber to the centrifugal dryer. Production capacity is 500 – 5,000 kg/h and applications are numerous. For following applications: Compounding.

Q: What is the difference between underwater pelletizer and water ring pelletizer?

A: In contrast to water ring pelletising, the entire cutting chamber of underwater pelletising is filled with water, i.E. The cut is made "under water". The pellets are cooled by the water and due to the high flow velocity are transported directly from the cutting chamber to the centrifuge.

Q: How does a water ring pelletizer work?

A: In water ring pelletizers, the cooling and transport medium, water, does not come into contact with the die plate. The circulating knives cut the melt strands and fling the hot molten pellets into the circulating water ring. The water flow conveys the pellets out of the pelletizer hood.

Q: Advantages of plastic film pelletizer machine?

A: Reduced waste. The reduction in waste is one of the main advantages of employing a plastic film pelletizer machine. The device enables businesses to turn used plastic film waste into pellets that can be used again rather than thrown it away. This saves on disposal costs while also reducing the amount of waste transported to landfills.

Q: Working principle of plastic film pelletizer machine?

A: The plastic film pelletizer machine of the plastic granulator is an extruder system, which is composed of a transmission system, a heating and cooling system, and an extrusion system.The function of the transmission system is to drive the screw. The torque and speed required for the screw supply during the extrusion process are generally composed of a motor, a reducer and a bearing.

We're professional plastic pelletizing line solution enterprises in China, specialized in providing high quality customized service. We warmly welcome you to buy discount plastic pelletizing line solution in stock here from our factory. For pricelist, contact us now.

Agglomeration Pelletizing Machine, Under water Pelletizing Machine, plastic pelletizing line solution
Send Inquiry